Why the Hardware Layer Is the Missing Piece in Risk Assessments
Every strong cybersecurity programme begins with risk assessment. Yet most organisations still assess risk only at the software and network levels — ignoring the physical devices that underpin their digital environment. Rogue USBs, unmanaged IoT devices, and unverified hardware components can all introduce unseen vulnerabilities. If you’re not assessing the hardware layer, you’re only seeing half the risk.
In this guide, we’ll show you how to conduct a hardware-layer risk assessment aligned with the NIST Cybersecurity Framework (CSF), and how technologies like Sepio’s Asset Risk Management (ARM) platform — delivered in the UK by Zerium — make it practical, measurable, and continuous.
Understanding Hardware-Layer Risk
Hardware-layer risk refers to any threat originating from or exploiting a physical device connected to your network.
These risks are often overlooked because they bypass software-based visibility and control mechanisms.
Common examples include:
Rogue devices –
Unauthorised peripherals like USB drives, keyboards, or adapters that impersonate trusted devices.
Spoofed hardware –
Components that falsify their identifiers (e.g., MAC address, vendor ID) to gain access.
Unmanaged IoT assets –
Devices deployed without central IT oversight, often with insecure configurations.
Supply-chain implants –
Compromised or modified hardware introduced before deployment.
Each of these can undermine cybersecurity frameworks by introducing unseen vulnerabilities that traditional risk assessments never measure.
The solution lies in expanding your scope — from digital assets to physical ones.
Why Align with NIST CSF
The NIST Cybersecurity Framework (CSF) provides a structured approach to managing cyber risk across five core functions: Identify, Protect, Detect, Respond, and Recover.When assessing the hardware layer, the Identify function is the foundation.
It requires organisations to:
Maintain accurate asset inventories.
Understand dependencies and data flows.
Assess vulnerabilities and exposure.
Establish risk management priorities.
Without visibility into hardware, it’s impossible to truly fulfil the Identify function — and the rest of the framework becomes guesswork. By aligning a hardware-layer assessment with NIST CSF, you ensure your compliance, risk management, and Zero-Trust initiatives are built on verifiable data, not assumptions.
Step-by-Step: How to Conduct a Hardware-Layer Risk Assessment
Here’s a practical, framework-aligned approach for performing a hardware-layer risk assessment using Sepio’s Hardware DNA visibility and Zerium’s consulting expertise.
Step 1:
Establish the Scope and Objectives. Define what you’re assessing and why.
Ask key questions:
Which networks, departments, or sites are included?
Are operational technologies (OT) or IoT environments part of scope?
Which compliance frameworks (NIST, CIS, CISA BOD 23-01, GDPR) apply?
Zerium’s consultants often begin by aligning your hardware risk objectives with regulatory requirements — ensuring your assessment drives both security and compliance.
Step 2:
Discover Every Physical Asset
Before you can assess risk, you need visibility. Traditional asset discovery tools stop at the software layer — but Sepio’s ARM platform goes further.
Using Hardware DNA, it passively analyses the physical and electrical characteristics of every connected device, creating a unique fingerprint that can’t be spoofed.
This allows you to:
Detect every connected device, managed or unmanaged.
Identify rogue or shadow assets instantly.
Build a verified hardware inventory without deploying agents or disrupting systems.
This forms the foundation of the Identify function in NIST CSF.
Step 3:
Classify and Prioritise Assets
Not all assets pose the same level of risk.
Once discovery is complete, classify devices based on:
Criticality:
What systems or data does the device connect to?
Exposure:
Is it internal, external, or third-party managed?
Management status:
Is it approved, unmanaged, or rogue?
Sepio automatically categorises devices and integrates this data into dashboards, helping you visualise your hardware risk landscape in real time.
Step 4:
Assess Hardware Risks
Now that your asset inventory is complete, evaluate the risks associated with each device.
This includes:
Unauthorised devices:
Hardware not recognised or approved by policy.
Vulnerable devices:
Outdated firmware, insecure configurations, or physical exposure.
Spoofed identities:
Devices mimicking legitimate assets.
Supply-chain compromise:
Unknown origin or modification.
Zerium’s team can help quantify these risks in line with NIST CSF and CIS Controls, producing actionable risk metrics rather than generic ratings.
Step 5:
Map Risks to Framework Requirements
Once identified, align each risk to the appropriate NIST CSF category or subcategory:
ID.AM-1:
Physical devices and systems within the organisation are inventoried.
ID.AM-2:
Software platforms and applications are inventoried.
ID.RA-1:
Asset vulnerabilities are identified and documented.
ID.RA-2:
Threat and vulnerability information is received from trusted sources.
ID.RA-3:
Risk responses are determined and prioritised.
By mapping hardware-layer findings to these categories, you can demonstrate framework alignment during audits or compliance assessments.
Step 6:
Implement Mitigations and Controls
Once risks are prioritised, take corrective action:
Isolate or remove rogue devices.
Update or patch vulnerable hardware.
Apply Zero-Trust principles at the port level using Sepio’s policy engine.
Restrict device access based on verified Hardware DNA profiles.
This transforms risk assessment from a static report into a living control system — one that actively enforces your policies.
Step 7:
Continuously Monitor and Reassess
Risk isn’t static — and neither is your environment.
New devices connect daily, often without visibility or authorisation.
Sepio provides continuous, passive monitoring that detects new or modified devices the moment they appear.
Combined with Zerium’s ongoing advisory support, your organisation can maintain continuous compliance and up-to-date risk visibility.
Key Benefits of a Hardware-Layer Risk Assessment
Conducting a hardware-layer risk assessment provides measurable benefits that traditional audits overlook:
Comprehensive Visibility:
Every connected device — seen and unseen — is identified.
Framework Alignment:
Demonstrates compliance with NIST, CIS Controls, and CISA directives.
Zero-Trust Readiness:
Supports a true Zero-Trust model by eliminating unknown devices.
Incident Response Efficiency:
Faster detection and isolation of rogue hardware.
Evidence-Based Compliance:
Proof of control that satisfies regulators and auditors.
With Sepio and Zerium, visibility becomes your most powerful compliance asset.
How Zerium and Sepio Simplify Hardware Risk Assessments
Zerium, as an authorised Sepio partner in the UK, helps organisations turn hardware-layer visibility into an actionable, continuous process.
Their methodology includes:
Discovery workshops to define scope and framework alignment.
Deployment of Sepio ARM for passive, agentless asset visibility.
Risk analysis mapped to NIST CSF and CIS Controls.
Reporting and enablement, including remediation roadmaps and compliance validation.
The result is a complete, continuous risk assessment process — not a one-time audit.
See the Whole Picture, Reduce the Whole Risk
The most dangerous vulnerabilities are the ones you can’t see. As cyber threats evolve, frameworks like NIST CSF demand not just policy — but proof of control.
A hardware-layer risk assessment ensures that proof starts at the foundation of your network: the devices themselves. With Sepio’s Hardware DNA visibility and Zerium’s framework-aligned expertise, you can uncover every asset, quantify every risk, and protect every connection.
Because in cybersecurity, visibility isn’t optional — it’s compliance.